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Stick-Built vs. Pole Barn vs. SIPs – What’s the Difference?






Stick-Built vs. Pole Barn vs. SIPs – What’s the Difference?

When it comes to building your dream barndominium or custom home, understanding the differences between construction methods is key to making informed decisions. At Performance by Design, we specialize in SIPs (Structural Insulated Panels), but we also value transparency and education. Let’s break down the differences between the three most common building methods: Stick-Built, Pole Barn, and SIPs.


Stick-Built Construction

Stick-built is the most traditional method of construction. This method uses individual lumber components—studs, rafters, and joists—assembled on-site to create the structure.


Pros:

  • Customizable and flexible design

  • Widely available materials and builders

  • Familiar process for many contractors and inspectors


Cons:

  • Slower build time due to on-site assembly

  • More waste generated

  • Less energy efficient unless upgraded with expensive insulation


Pole Barn Construction

Pole barn construction (also known as post-frame) uses large poles or posts buried in the ground to support the roof. Walls are then added, often with metal panels.


Pros:

  • Cost-effective and fast to build

  • Great for open spaces like garages, shops, or agricultural buildings

  • Less excavation and foundation work required


Cons:

  • Limited design flexibility for residential spaces

  • Lower insulation and energy efficiency unless specifically upgraded

  • May not meet residential building codes in all areas


SIPs (Structural Insulated Panels)

SIPs are prefabricated panels consisting of an insulating foam core sandwiched between structural boards. At Performance by Design, we believe SIPs are the future of efficient, high-performance building.


Pros:

  • Exceptionally energy-efficient

  • Faster construction with pre-cut panels

  • Stronger and more airtight than stick or pole builds

  • Long-term savings on heating and cooling costs


Cons:

  • Higher upfront material cost (offset by lower utility bills and less build labor)

  • Requires builders familiar with SIPs

  • Less flexibility in last-minute design changes


Which is Right for You?

Choosing between these methods comes down to your goals, timeline, and budget. If you’re building a simple shop or storage space, a pole barn might suffice. For traditional home aesthetics, stick-built is common. But if you’re aiming for a high-performance, modern build that saves money long-term—SIPs are your best bet.


👉 Want help choosing the right structure for your dream barndominium? Contact Performance by Design today to schedule your free consultation!




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Performance By Design

23306 Cree St, NW Suite 105

St. Francis, MN 55070

Phone: 763-220-0004

MN Builder's License: BC782020

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